Texas Children's Hospital in Houston opened its Texas
Children's Hospital Pavilion for Women after recently expanding a new West
Campus in an effort to meet growing needs and a shift in population base. And
with this growth, said Rick McFee, director of supply chain management at Texas
Children's, there came an excellent opportunity to streamline the system's
supply chain.
"Due to both of those projects as new projects, we had
the ability to look at supply chain and how we were managing all that
activity," he said. "It gave us the opportunity to look at new ways
of doing that."
McFee, based on his experiences, outlines six keys to supply
chain management.
1. IT systems should support maximum flexibility. When deciding
on an IT system, said McFee, the organization chose to look, first and
foremost, for one that gave them maximum flexibility. "We were making sure
we could manage multiple types of items," he said. "For example, not
every item can fit into the same box or container, so we needed to make sure we
had maximum flexibility." Having a close-cabinet system, he added, results
in more limitations than an open-cabinet system, putting the emphasis on
barcoding to streamline processes. "So as long as you can grab that item
and scan its barcode, or have the barcode label close to the item's location,
the system works," he said. "That was one of the things we were
looking for: the flexibility to manage multiple different types and sizes of
projects without limitations to the physical constraint."
2. Try to manage utilization at the floor level. Within Texas
Children's facilities, said McFee, a nurse can pick up an item and see
barcoding from both the manufacturer and the facility itself, allowing them to
scan either code and document the inventory. "From a nursing perspective,
they can scan it when they're pulling it off the shelf, or when they have it in
their hand," said McFee. "In all of these systems that we used, the
key concept is to try to manage the utilization at the floor level to the point
where the user – the nurse, the technician, whoever – is basically documenting
their use of that item." And, in the background, McFee continued, the
system manages the generation of, say, a replenishment request automatically,
"without someone having to go up and count every shelf," he said.
3. Include nurses on compliance efforts. McFee said they both
train and monitor nurses on their compliance efforts, while identifying folks
who may be having issues maintaining compliance. "We're talking down to
the individual level or groups of folks," he said. "So if we find an
item that's consistently not being captured, we work with nursing on how we can
improve that, and how [we] can handle [this] in a different way." McFee
added nurses also took a hard look at their own utilization patterns, which
allowed the organization to dramatically reduce numbers when shifting to a new
system. "We reduced the numbers for what [nurses] thought they'd be
using," he said. "In some cases, they had a 10- to 12-day supply
sitting on the shelves, and they were down to three to five a day for most
items. That was a dramatic reduction."
4. Be aware of utilization patterns. An advantage of using a
system to help streamline supply chain efforts is having the ability to key in
your "true utilization patterns," he said. "All of these systems
manage those utilization numbers, and they allow you to tweak those numbers to
fit the true utilization patterns," he said. Communication with nurses and
this function, McFee said, played a large part in the overall reduction in the
inventory sitting on the floor. "That was through a multiple step
process," he said. "We went through to right-size our inventory for
the right volume of activity they were expecting."
5. Review your standardization and have a strong value analysis
process. This is an "old stand-by" point, said McFee, and includes
making sure you don't duplicate products in your supply chains. "And that
means a pretty robust value analysis process, and one that's looking for
opportunities, especially where we may be using a different manufacturer for
achieving the same functional requirements," he said. "It's also looking at what you can do to
reduce those number of overall lines." The value analysis process, he
added, should look at any addition to the supply chain from a value
perspective, while comparing it to what an organization currently has in stock.
"We're always looking to use the best, most efficient and most effective
product," he said. "[For example,] if you have a product and you're
getting a great price on it, but in reality, you're using two or three of them
when one should be working – finding these issues and those items and working
closely with the clinical staff to identify those opportunities for change.
It's part of what our value analysis does."
6. Don't forget about the data. Lastly, said McFee, you can't
forget about the data. "Data, data, data," he said. "If you're
not tracking it and you don't have your utilization activity through your ERP
system or your point-of-sales system, you need that utilization data on
everything." He added that purchasing systems should be linked to a
point-of-sales system, allowing for a "single item master," he said.
"So if someone goes to order something, if it's an item that's already out
there, we may prevent them from creating a PO if they could get it from our
warehouse," he said. "Or, we may have a contract established for an
item with a vendor. We may not stock it, but the pricing has been established,
which cuts out a significant amount of time within our purchasing
function."
Source: healthcareitnews
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